Capabilities

Design & Development

Turning Innovation into Impact

Medi-Clear specialises as a contract manufacturer and designer of advanced medication adherence packaging components.Our solutions are engineered to meet the evolving needs of pharmacy and healthcare providers around the world.We tailor every solution to bridge visionary ideas with operational realities — using a structured design approach:

Idea

Full New Product Development (NPD) process

Feasibility

Feasibility evaluations through structured design protocols and checklists

Prototype

Iterative prototyping and collaborative scaling

Launch

Material innovation through partnerships with leading suppliers

Our development process leverages structured frameworks such as FMEA (Failure Modes and Effects Analysis), DMEDI (Define, Measure, Explore, Develop, Implement), and DMAIC (Define, Measure, Analyse, Improve, Control) to ensure reliability, manufacturability, and continuous improvement at every stage of packaging innovation.

Advanced Manufacturing & Technology

PACT™ (Precision Adhesive Control Technology):

Patented adhesive management innovation that enables clean liner removal without adhesive residue, supporting the use of sustainable paper liners. PACT™ enhances manufacturing efficiency and reduces environmental impact — while also improving patient safety by eliminating waste skeletons that, in other solutions, may detach and enter medication cavities.

Advanced Printing and Material Engineering

High-precision printing methods and innovative material science applications to deliver secure, high-performance adherence packaging.

Sustainable Material Innovations:

Developing recyclable PET-based Quad Seal technology and sourcing sustainable materials to reduce environmental impact. Our manufacturing operations are landfill-free and carbon-neutral, reinforcing our commitment to responsible packaging innovation.

Duplex Printable Formats

Optimising adherence packs for efficiency and operational ease

Hidden Security Features

Anti-counterfeiting technologies integrated into packaging

Inline Inspection Systems

Real-time quality assurance at every stage of production

Quality & Compliance

  • ISO 9001:2015 certified manufacturing
  • Class ‘B’ moisture vapour transmission certifications for select products
  • Full traceability of product manufacture — including substrate sourcing, designated equipment usage, assigned operators, quality gateposts, and final delivery documentation
  • Batch-to-batch colour validation through spectrometer analysis
  • Tight manufacturing tolerances, including die-cut, score line, and perforation control within 0.030µ (target tooling tolerance 0.010µ), and multi-colour and image registration maintained within 1mm, exceeding industry standards
  • Continuous operator training and quality audits to maintain the highest production standards

Sustainability

  • Zero-to-landfill waste operations
  • Carbon-neutral energy usage
  • Medi-Clear supports sustainable packaging initiatives as part of Jones Healthcare Group’s participation in the Sustainable Medicines Partnership.
  • Certified Living Wage and Living Hours employer, supporting ethical employment practices and workforce stability

Global Supply Chain & Logistics

  • Manufacturing facility based in the UK, with global shipment hubs
  • Road, sea, and air logistics into Europe, North America, and Oceania
  • Full export documentation aligned with Incoterms® compliance
  • Expansion focus: Middle East, India, Japan

Ready to Collaborate?

Let’s create better adherence solutions together.

Contact Us